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The Advantages of New Energy Wiring Harness
With the increasing demand for energy efficiency and environmental protection, the development of new energy vehicles has become a trend in the automotive industry. As a key component of new energy vehicles, the wiring harness plays a crucial role in ensuring the safety and reliability of the vehicle's electrical system. In recent years, new energy wire harnesses have been widely used in electric vehicles, hybrid vehicles, and fuel cell vehicles due to their unique advantages.
How We Define Communication Wire Harness?
Wire harness, also known as cable harness or wiring assembly, is a group of wires or cables that are bundled together and are used to transmit signals or electrical power. Wire harnesses are widely used in various industries, including automotive, aerospace, and telecommunications. In the automotive industry, wire harnesses are used to connect various electrical components in a vehicle, such as the engine,
New Energy Wiring Harness: A Solution for Sustainable Mobility
The world is facing a significant challenge in terms of reducing carbon emissions and promoting sustainable mobility. The transportation sector is one of the largest contributors to greenhouse gas emissions, and the need for alternative energy sources is becoming increasingly critical. One of the key components in the development of new energy vehicles is the wiring harness. A wiring harness is a collection of wires, connectors, and other components that are used to transmit electrical power and signals
A wiring harness, also known as a wire harness, cable harness, or wiring loom, is a collection of cables or wires that are bound together and organized into a single unit. The purpose of a wiring harness is to provide a seamless and efficient way to transmit electrical power and signals to various components in a vehicle or machine. A typical wiring harness consists of several wires that are bundled together and covered with a protective sheath. The sheath is usually made of a durable material such as
In the RF and microwave industries, many types of coaxial connectors are specially designed for specific purposes and applications, which are smaller in size and work at frequencies as high as GHz and millimeter wave. The connector standard generally accepted by the industry is compatible with other RF/microwave components, so it can be used for interconnection with coaxial modules in the system while maintaining the coaxial characteristics of the corresponding transmission lines. There are many kinds of RF connectors wi
Five PCBA Welding Techniques for Wire Harnesses
In the traditional electronic cable assembly process, the wave soldering technology is generally used for the soldering of printed board components wi
Harness Assembly Process and Requirements
1. What is a wiring harness? A wire harness is a combination of strings of wires and cables used to transmit information signals or operation signals. The binding materials of the cable assembly include clips, cables, sleeves, electrical tapes or the combination of these materials.
Drawing of Harness Tooling Board
In order to meet the electrical performance of the vehicle, automotive wiring harness designed and output the electrical schematic diagram of the vehicle according to the electrical architecture of the vehicle after preliminary investigation and analysis. In order to meet the wire harness layout of the whole vehicle, the three-dimensional layout trend of the wiring loom in the whole vehicle is determined according to the structural position and pipeline layout of electrical devices, the division and integration of wiring har
Design Method and Prospect of Modular Harness KSK for Whole Vehicle
The modular KSK design of wiring harness is to divide the wire harness assembly into different modules. Each module is regarded as a variable to realize the management of variables, and different wiring loom functions are realized through different arrangements and combinations of modules. The main feature of KSK design is to use enough redundant design to ensure that all kno
Talking About the Design Points of Wire Harness in Vehicle Layout
Automotive wiring harness connects all electrical appliances on the vehicle, so the wiring range is relatively wide, covering multiple sheet metal surfaces of the vehicle body. How to design so as to avoid the risk points in wiring and assembly requires planning and analysis in the early stage of product design, so as to avoid the situation that the wire harness is squeezed and the function is damaged after load
Conductor Selection of New Energy Vehicles
Main characteristics of high-voltage conductors for hybrid and electric vehicles include: 1 Rated voltage The rated voltage of the conductor is the AC/DC limited voltage value that the conductor can sustain continuously without degrading the basic characteristics of the condu
Research on Testing Method of Shielding Effectiveness of Shielded Cables for Electric Vehicles
The energy generation mode of new energy vehicles is the charging and discharging of batteries, so how to ensure the reliability of the internal electrical system of electric vehicles is the focus of electric vehicle design and quality control. As the artery of power transmission, power cable plays a key role. The performance and service life of the cable shielding structure are analyzed emphatically, and the traditional process and material design are changed. Through actual ve
Metal Materials of Vehicle Wire Harness
The function of electric wire is expanded from ordinary signal transmission to data transmission. Due to the limitation of wire transmission signal, it is increasingly hindering the development of the whole vehicle. Therefore, the extensive use of optical fiber cable will usher in the third leap in automotive wiring harness's manufacturing technology. Optical fiber cable has the advantages of fast transmission speed, large capacity, small volume, strong confidentiality and good anti-interference, and will soon become an
Research on Optimization of Wire Harness Assembly Process in Automobile Industry
Considering the strong demand of automobile industry for safety and multimedia system improvement, the production of wire harness is becoming more and more important. It is a challenge for wiring harness manufacturers, like Kable-X, to adapt to the integration of new technologies in vehicles. At present, the production of wiring
Application of Aluminum Wire in Automobile Harness
In order to realize the requirement of automobile lightweight, some new lightweight materials have been widely used in automobile body, engine and other parts. As an important part of the automobile, the wire harness accounts for 2% ~ 3% of the total mass of the whole vehicle. With the increase of the proportion of the automobile electrical system, the wiring harness, as an electrical connection system, becomes more and more
Factors Affecting the Size of Wire Harness
The wire length calculated by process directly affects the processing progress and the performance of wire harness, and the wire length is often short in processing. The size is too short, which does not meet the requirements of drawings and loading. It takes time and effort for processing personnel to lengthen or change lines. If the wiring harness is too long, it will be difficult to arrange and bulge, which will cause the appearance of the wir
Interpretation of the Development Trend of Aluminum Wire -- Large Diameter Aluminum Wire
As an important part of the automobile, the wire harness accounts for 2%-3% of the total mass of the whole vehicle. With the increase of the proportion of the automobile electrical system, the wire harness as the electrical connection system becomes more and more complex, and its quality continues to increase. Therefore, the lightweight of the wiring harness is particularly important. According to statistics, the
Difference Between Concentric Lay (Normal Lay) and Bundle Lay of Wires and Cables
The so-called twisting means that several single wires with the same diameter or different diameters are twisted together according to a certain direction and certain rules to form a whole twisted wire core. When the twisted wire is directly used as an electric wire, it is called bare stranded wire, such as steel-reinforced aluminum stranded wire, aluminum-clad aluminum stranded wire, etc. Stranded wire, as the conductor of insulated wire and cable, is called stranded wire core, which is the main component of insulated w
Selection of Contact Protection Materials in Automobile Wire Harness
The insulating wrapping material, wires and connectors constitute the automotive wiring harness, and the traditional automotive wire harness is mostly connected by connectors. In recent years, due to the gradual decline of automobile prices, the connection mode of automotive wiring loom has gradually changed into high-frequency welding connection and U-card connection. The ra
How are RF Coaxial Connectors Processed and Assembled?
After getting the connector drawings, the machining center, like Kable-X, will select the appropriate machine tools to process the connector parts, including the center pin, outer conductor, insulator, etc. Different sizes of parts use different equipment. There are many kinds of machining center equipment, which can be classified into single-axis, multi-axis, single-knife or multi-knife machine tools according to the number of main working
Study on Manufacturing Technology of Low Voltage Wiring Harness for Special Automobile
Low-voltage wiring harness is the network main body of special automobile circuit, the "central nerve" of automobile, the important component connecting power supply and various electrical components, and the carrier for transmitting energy and signals. The wire harness of the special vehicle frame is exposed, and the wiring loom of the whole vehicle needs to meet the technic
10 Wiring Rules for Automobile Circuits
The Composition of the Whole Vehicle Circuit Automobile
Application of FPC Flexible Circuit Board in Automotive Circuits
There are many types of PCB, which can be divided into rigid board (R-PCB), flexible board (FPC) and rigid-flexible board according to the softness of the substrate. According to the layers of the conductive pattern, it can be divided into single panel, double panel and multi-layer panel. In addition, there are special product categories, such as high-speed high-frequency board, high-density connecting board (HDI), packaging substrate, etc. The production process of PCB can be roughly divided into two
Correct Positioning Method of Heavy Truck Harness Connector
Automobile wire harness is one of the important components of automobile, known as the nerve of automobile, and it is the carrier of electric signal control of automobile. Automobile connector is the most important component of wiring harness, and it is the key to realize reliable transmission of electrical signals in wiring loom. This article will focus on the correct positioning and identification methods of connectors from five aspects.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.