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March 03, 2022

Ultrasonic Crimping Instrument

There are many types of wiring harnesses and a wide range of applications. Kable-X is a professional manufacturer of high-end customized Wiring Harness. Our products include Industrial Cable Assembly, Medical Cable Assembly, New Energy Cable Assembly and Communication Cable Assembly. A complete Wire Harness product needs to go through cutting, peeling, crimping, forming, assembly, anti-static process. Our factory has introduced an ultrasonic crimping instrument. Let's introduce this instrument.
Ultrasonic crimping is a relatively quick, clean and efficient assembly process. It is a low-cost, high-efficiency equipment that is easy to realize automatic production. The crimped products have beautiful appearance, can achieve seamless crimping, and have good air tightness. Ultrasonic crimping is that after the generator emits high-frequency electrical energy, the electrical energy is converted into mechanical vibration through the transducer, and after the frequency is adjusted by the horn, it is transmitted to the contact surface of the crimping piece through the ultrasonic special crimping joint.
When the high-frequency vibration occurs on the two metal contact surfaces, the temperature rises instantly, causing the metal surfaces to fuse, and the two metals are tightly connected together under the pressure of external force. The aging of the whole crimping process is fast, usually about 1 second, it does not need to be like ordinary crimping, it does not need to add flux, melt tin bars and other processes, and there is no need to pretreat the surface of the crimped metal, all oxidation It can be said that it is the safest, most environmentally friendly and efficient crimping technology at present.
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