Home> News> The Significance of Harness Systems in New Energy Vehicles
October 07, 2023

The Significance of Harness Systems in New Energy Vehicles

The advent of new energy vehicles (NEVs) has revolutionized the automobile industry, pioneering a new era of sustainable and eco-friendly transportation. One of the critical components that have facilitated this transformation is the Wire Harness system, specifically the three-electric (battery, motor, and electric control) system wire loom.

The three-electric system wire assembly, also known as the "three-electric" Wiring Harness, is a crucial component of NEVs. It primarily connects the battery, motor, and electric control system, ensuring the efficient transmission of electric power and signals. This wiring loom system is integral to the vehicle's overall performance, as it directly affects the power supply, energy conversion, and driving control.

The battery wiring assembly connects the battery pack to the inverter, ensuring the secure and efficient transmission of high-voltage direct current. It is equipped with a high-voltage interlock (HVIL) system that can instantaneously cut off the high voltage when the plug is disconnected or the Cable Harness is damaged, ensuring the safety of the vehicle and its occupants.

The motor cable loom, on the other hand, connects the inverter with the motor, transmitting high-voltage three-phase alternating current. It plays a crucial role in driving the vehicle, as it facilitates the conversion of electric energy into mechanical energy. The motor Cable Assembly also needs to withstand high temperatures and vibrations, demanding high heat resistance and mechanical strength.

The electric control harness connects various control units, sensors, and actuators, transmitting low-voltage signals. It plays a vital role in monitoring and controlling the vehicle's operation, ensuring its safety, comfort, and economy. The electric control harness also needs to have excellent electromagnetic compatibility to prevent signal interference and ensure stable and reliable operation.

The three-electric system harness in NEVs is more complex and demanding than the traditional harness in internal combustion engine vehicles. It not only needs to transmit high-voltage power but also needs to ensure safety, reliability, and durability under various harsh conditions. Therefore, it requires advanced materials, sophisticated design, and precise manufacturing.

In conclusion, the three-electric system harness is a vital component of NEVs, ensuring the efficient transmission of electric power and signals, and the safe, reliable, and comfortable operation of the vehicle. As the demand for NEVs continues to grow, the development and innovation of the three-electric system harness will also become increasingly important, driving the sustainable and eco-friendly development of the automobile industry.
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