How to Avoid Failure Terminal Crimping

In the process of crimping the terminal, there is a phenomenon of poor contact. It is necessary to find out the reason for the poor contact of the terminal and deal with it in time, so as not to cause greater losses due to delay. What causes the poor contact of the terminal?
As a high-end customized Wiring Harness manufacturer, Kable-X has strict requirements for each production process. Terminal crimping is a very important process, so it should be paid great attention. The terminal is composed of metal conductors and insulating materials, and it transmits external voltage, current or signal to the corresponding contacts of its mating Connector. Therefore, the reasons for the poor contact of the terminals may be: unreasonable terminal structure design, unqualified metal conductors, size errors, improper assembly, and poor contact caused by improper operation and use.
Solution:
Before use, the following methods can be used to prevent the occurrence of poor contact in the use of terminal blocks:
1. Before use, conduct a point-by-point continuity test on the terminal to see if it meets the requirements;
2. Strictly follow the terminal operation instructions to install it correctly;
3. Test the insertion and extraction force of the terminal, check the holding force of the terminal and the core wire, and prevent the looseness of individual jacks and insufficient tension between the core wire and the terminal to cause poor contact.
Since the establishment of the company in 2015, Kable-X has been praised and trusted by domestic and foreign customers for its stable delivery, qualified quality and competitive price. Medical Cable Assembly and Industrial Cable Assembly have been our main products from the very beginning. Our representative products include defibrillator Wire Harness, CT Wire Harness, Laser Welding Equipment Wiring Harness, waterproof wiring harness, etc. So far, we are also vigorously developing new energy vehicle wiring harnesses. With the development of technology, new energy has become the general trend. Our factory can customize high/low voltage wiring harnesses and energy storage wiring harnesses. Welcome to consult.